Technical Data


COATING DATA

DESCRIPTION:
A high solids, abrasion resistant, direct-to-metal coating or ARO (Abrasion Resistant Overlay) designed for corrosion resistance and physical protection of carbon steel. A high build epoxy, this damage resistant coating has excellent mechanical properties for use in horizontal directional drilling, thrust bore, and rough terrain applications.

Warrior 100™

  • High build coating- may be applied to provide 80+ dry mils per coat.
  • Complies with current U.S. EPA National Volatile Organic Compound (VOC) Emission Standards for OTC states effective January 1, 2005 and for national AIM regulations in 2009.
  • Excellent performance in many aggressive, abrasive and corrosive environments including the following:
    • Abrasion from directional drilling or thrust bore applications.
    • Rocky terrain.
    • Immersion in neutral, alkaline, and salt solutions.
    • Immersion in concentrated caustic solutions.
    • Immersion in aliphatic petroleum hydrocarbon solvents.

USE:
Use as a single coat, protective barrier coating on carbon steel pipe exposed to high abrasion and corrosion. Excellent for use direct to metal in directional drilling, thrust bore, and rough terrain applications. Warrior 100™ can also be used to provide additional protection to bends, fittings and fabrication when severe handling or rough terrain persists.

LIMITATIONS:
Maximum continuous immersion service temperature: 130°F (55°C). Maximum continuous non-immersion service temperature: 200°F (93 C).

SURFACE PREPARATION:
Steel Pipe (Thrust Bore, Directional Drilling or Immersion) – SSPC-SP 10, N.A.C.E. #2, or SA 2 ½ blast, minimum 3 mils profile.

COVERAGE:
Theoretical—1,572 ft2 per gallon at 1.0 mil dry film thickness.

DRY FILM THICKNESS: WET FILM THICKNESS:
15 to 80 mils per coat 15 to 80 mils per coat

APPLICATION DATA

BLEND RATIO:
4:1 - Four parts Warrior 100™ Part A Base to One part Warrior 100 Part B Activator.

POT LIFE:
15 minutes @ 70°F

APPLICATION:
Prior to application the material temperature should be equal to or above 110°F.
Airless Spray - Plural component equipment required. Roll – Product may be rolled using natural cover rollers. Brush – Use natural bristle brush. For joints use Warrior 100™ Joint Kit.

THINNING:
Not normally required. Use K-1012 or K-1070 for clean up.

CLIMATE:
Use this product only if the substrate temperature and ambient air temperature are above 40°F and is expected not to decrease for at least two hours after application. Also, the substrate must be 5°F above the dew point for a period of two hours after application to avoid condensation occurring on a wet coating. Do not apply Warrior 100™ over wet or frozen surfaces. Care should also be taken with substrate temperatures above 120°F since application properties may vary with higher temperatures.

DRY TIME:
TO HANDLE - Six hours at 80°F., overnight at lower temperatures
TO HOLIDAY TEST - Seven hours at 80°F., overnight at lower temperatures
65 Shore "D" Reading: 40 mils, @ 27°C (80°F) 7 hours
75 Shore "D" Reading: 40 mils, @ 27ºC (80°F) 10 hours
Note: Lower temperature, higher film build, and/or poor ventilation will retard dry time.

PHYSICAL DATA:
VOLUME SOLIDS: 97% ± 2 (mixed)
SOLIDS BY WEIGHT: 98% (mixed)
WEIGHT PER GALLON: 12.07 ± .2 lbs/per gallon
VOLATILE ORGANIC CONTENTS: Combined – 0.316 lbs./gallon or 38 g/L
HAZARDOUS AIR POLLUTANTS (HAPS) – 0.0 lbs./gallon
COLOR: Tan

SAFETY DATA:
See individual product label for safety and health information. Individual Material Safety Data Sheets are available upon request.